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Zero Speed Switch Sensor Model ZS09R For Conveyors And More


The Phares Electronics ZS09R Zero Speed Switch Sensor reacts quickly if your conveyor or other industrial machinery slows down, or stops unexpectedly.  Stop conveyor “domino” effect fast before things get out of hand.  Protect your equipment and minimize downtime.  Keep your production lines flowing!

Zero Speed Switch Sensor Model ZS09R Phares Electronics

  • Compact, self contained zero speed switch sensor with relay
  • No additional control box needed
  • Isolated relay contacts switch 1/4 amp
  • Designed for switching logic inputs (PLC, VFD, DCS, etc.)
  • Senses magnetic and low carbon steel targets (gear tooth, key stock, bolt head, etc.)
  • 120 VAC or 6-24 VDC
  • Over speed, under speed or zero speed detection
  • LED indicators for instant visual confirmation
  • Precision trim pot for accurate relay set point adjustment
  • Detect speeds as slow as 0.03 RPM
  • Detect speeds as high as 25,000 RPM
  • Suitable for outdoor use and in wash down areas


This little sensor is big enough to keep your production lines flowing!  You will not be disappointed with its performance.

How to Order

  • Order direct from Phares Electronics: (727) 444-0406
  • Have your favorite distributor contact us
  • Available locally at CED/Raybro, Tampa, FL
  • This item is available at Amazon.com (U.S. only, see part numbers below)
  • For OEM and quantity discounts, please call us or Request A Quote


Technical Support

If you have questions, we have awesome tech support.  We are the designers, engineers and assemblers of our products.  We know our products!  We don’t have to flip through a binder looking for canned answers to your questions.  We know the answers to your questions.  Get the answers you need at 727-444-0406.Get your questions answered promptly at 727-444-0406.


Zero Speed Switch Sensor Model ZS09R Part Numbers

Part Number

Relay Output

Relay Contact Rating

Input Voltage

ZS09R1-120N.O./N.C. (Form 'C')1/4 Amp120 VAC
ZS09R2-120N.O.1/4 Amp120 VAC
ZS09R3-120N.C.1/4 Amp120 VAC
ZS09R1-DN.O./N.C. (Form 'C')1/4 Amp6-24 VDC
ZS09R2-DN.O.1/4 Amp6-24 VDC
ZS09R3-DN.C.1/4 Amp6-24 VDC

Data Sheets:

 

Overview

The Phares Electronics Zero Speed Switch Sensor Model ZS09R is a self-contained device that combines sensor and relay for use in over speed, under speed, and zero speed monitoring on augers, bucket elevators, conveyors, exhaust fans, turbines, windmills and many other applications where machine shaft speed monitoring is needed.  It has an adjustable set point for precise, accurate and reliable speed measurement, and reacts quickly if your machine slows down, or stops unexpectedly.

When machine shaft speed reaches the set point, the Phares ZS09R relay output changes state.  It remains in this state until under speed or zero speed condition occurs.

The ZS09R Zero Speed Switch Sensor looks like a prox switch, but incorporates intelligent speed sensing circuitry not found in simple on/off devices.  It is designed for switching logic inputs (PLC, VFD, DCS, etc.).  For switching higher amperage circuits, please see our ZS09P Zero Speed Switch Sensor.  The ZS09R Zero Speed Switch Sensor senses both magnetic and high iron content targets such as a gear tooth, bolt head, key stock, etc.

Outputs are isolated making it easy to incorporate into new or existing systems, or replace an inferior quality or obsolete sensor.  Get your questions answered promptly at 727-444-0406.

Specifications

Power Requirements:
Part No. ZS09R-120: 120VAC, 20mA, 50/60Hz
Part No. ZS09R-D: 6-24VDC, 50mA

Relay Output: (specify when ordering)
SPDT Form ‘C’ dry relay contact (Normally Open/Closed)
SPST Normally Open
SPST Normally Closed

Contact ratings:
120VAC, 1/4 Amp pilot duty

Vibration resistance:
G – max. 10-2000Hz

Shock Resistance:
G – max. 11ms, 1/2 sine

Operating Frequency:
Hall Effect and Inductive (Geartooth): 0.02Hz – 10kHz
Hall Effect Only: 0.02Hz – 25kHz

Sensing Distance (Gap):
1/16″ to 1/8″ using Geartooth Wheel, Bolt Head, Key Stock, etc.
1/8″ to 1/4″ using Magnetic Disk.
1/8″ to 5/8″ using Magnet or Magnetic Disk.
(Magnetic target sensing distance based on Phares Electronics Magnetic Disks and magnet types).

Minimum Geartooth Sizes:
1/8″ geartooth length, width, depth and gap.

Geartooth Material:
High ferrous (iron) content.

Operating Temperature:
-40°F to 140°F

Weight:
4 oz.

Cable:
4 ft., 6 conductor, 22 AWG, unshielded
(Custom cable lengths available.)

Dimensions:

Zero Speed Switch Sensor Model ZS09R Dimensions Phares Electronics

Figure 1. Dimensions of Model ZS09R Zero Speed Switch Sensor

Wiring Connections

Zero Speed Switch Sensor Model ZS09R Wiring Connections Phares Electronics

Figure 2. Zero Speed Switch Sensor wiring connections.

There are LED indicators for Relay and Pulse. The Pulse LED illuminates whenever the ZS09R detects a target. The setpoint is adjusted via 10 turn trim pot.

 

Sensor Targets suitable for the ZS09R Zero Speed Switch Sensor

The ZS09R Zero Speed Switch Sensor requires a target for sensing in order to measure speed.

Suitable targets are:
Magnet(s)
Magnetic Disk
Geartooth Wheel
Split Coupling
Bolt head or key stock

 

Sensor Target Illustrations

Zero Speed Switch Sensor Model ZS09R and Magnetic Disk Axial Orientation Phares Electronics Zero Speed Switch Sensor Model ZS09R and Magnetic Disk Radial Orientation Phares Electronics Geartooth Wheel with Zero Speed Switch Sensor Model ZS09R Radial Orientation Phares Electronics

Figure 3-5. Phares Zero Speed Switch Systems consisting of Zero Speed Switch Sensor and sensing target wheel.

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